As December approaches, Tesla’s highly anticipated Holiday update draws closer. Each year, this eagerly awaited software release transforms Tesla vehicles with new features and festive flair. If you’re not familiar with Tesla’s holiday updates, take a look at what Tesla has launched in the Holiday update the past few years.
For this chapter in our series, we’re dreaming up ways Tesla could improve the charging experience and even add some additional safety features. So let’s take a look.
Destination State of Charge
Today, navigating to a destination is pretty straightforward on your Tesla. Your vehicle will automatically let you know when and where to charge, as well as for how long. However, you’ll likely arrive at your destination at a low state of charge.
Being able to set your destination state of charge would be an absolute game-changer for ease of road-tripping. After all, the best EV to road trip in is a Tesla due to the Supercharger network. It looks like Tesla may be listening. Last week, Tesla updated their app and hinted at such a feature coming to the Tesla app. A Christmas present, maybe?
Battery Precondition Options
While Tesla automatically preconditions your battery when needed for fast charging, there are various situations where manually preconditioning the battery would be beneficial.
Currently, there is no way to precondition for third-party chargers unless you “navigate” to a nearby Supercharger. If you need to navigate to a Supercharger that’s close by, the short distance between your location and the Supercharger will also not allow enough time to warm up the battery, causing slower charging times.
While we already mentioned Live Activities in the Tesla app wishlist, they’d be especially useful while Supercharging. Live Activities are useful for short-term information you want to monitor, especially if it changes often — which makes them perfect for Supercharging, especially if you want to avoid idle fees.
Vehicle-to-Load / Vehicle-to-Home Functionality
The Cybertruck introduced Tesla Power Share, Tesla’s name for Vehicle-to-Home functionality (V2H). V2H allows an EV to supply power directly to a home. By leveraging the vehicle’s battery, V2H can provide backup power during outages and reduce energy costs by using stored energy during peak rates.
Tesla Power Share integrates seamlessly with Tesla Energy products and the Tesla app. We’d love to see this functionality across the entire Tesla lineup. Recently a third party demonstrated that bidirectional charging does work on current Tesla vehicles – namely on a 2022 Model Y.
Adaptive Headlights for North America
While Europe and China have had access to the Adaptive Headlights since earlier this year, North America is still waiting. The good news is that Lars Moravy, VP of Vehicle Engineering, said that these are on their way soon.
Blind Spot Indication with Ambient Lighting
Both the 2024 Highland Model 3 Refresh and the Cybertruck already have ambient lighting features, but they don’t currently offer a practical purpose besides some eye candy. So why not integrate that ambient lighting into the Blindspot Warning system so that the left or right side of the vehicle lights up when there’s a vehicle in your blind spot? Currently, only a simple red dot lights up in the front speaker grill, and the on-screen camera will also appear with a red border when signaling.
Having the ambient lighting change colors when a vehicle is in your blind spot would be a cool use of the technology, especially since the Model Y Juniper Refresh and Models S and X are supposed to get ambient lighting as well.
Tesla’s Holiday update is expected to arrive with update 2024.44.25 in just a few short weeks. We’ll have extensive coverage of its features when it finally arrives, but in the meantime, be sure to check out our other wishlist articles:
Tesla’s Cybertruck has officially earned a 5-Star Safety Rating from the NHTSA—an impressive achievement given the vehicle’s design. The achievement demonstrates Tesla’s engineering prowess. As one engineer points out, it wasn’t an easy feat.
Interestingly, the NHTSA only recently disclosed the results, despite the crash tests being completed a while ago. According to Lars Moravy, Tesla’s VP of Vehicle Engineering, the team had been aware of the 5-star rating for quite some time. While the reason for the delay remains unclear, now that the results are public, Tesla’s engineers can finally share how they achieved the rating.
Crumple Zones
Wes Morril, the Cybertruck’s Lead Engineer, wrote about the crash test video on X recently, addressing the claims that the Cybertruck doesn’t have a crumple zone. He also posted a side-by-side video (below) of the engineering analysis and the crash test itself.
Engineered Crash Safety
There’s a lot of engineering precision at play when a Cybertruck is involved in a crash. Unlike traditional crash structures that rely on crash cans and collapse points, the Cybertruck’s front gigacasting is designed to absorb and redirect impact forces in a highly controlled manner.
It all starts with the bumper beam, which crushes within the first few milliseconds of a high-speed impact. At the same time, the vehicle’s sensors rapidly analyze the crash dynamics and determine the optimal deployment of safety restraints, including airbags and seat belt pre-tensioners. These split-second actions are crucial in keeping occupants safe.
As the crash progresses, the vehicle’s structure deforms in a carefully engineered sequence. The drive unit cradle bends, directing the solid drive unit downward and out of the way, allowing the gigacasting to begin absorbing impact forces.
The casting crushes cell by cell, methodically dissipating energy in a controlled manner. This gradual deceleration reduces the g-forces transferred to occupants, making the crash much less severe. As the gigacast begins crushing, the safety restraints are deployed.
As Wes points out in his post - you can see how accurate the virtual analysis and modeling were. The video shows the simulated crash side by side with the real-life crash test and they’re almost identical. All that virtual testing helps provide feedback into the loop to design a better and safer system - one that is uniquely different than any other vehicle on the road.
All the armchair experts claimed the Cybertruck has no crumple zone and I get it, the proportions seem impossible. It was a tough one and there is a lot of engineering that went into it. Let me break it down for you:
Tesla has pioneered the use of single-piece castings for the front and rear sections of their vehicles, thanks to its innovative Gigapress process. Many automakers are now following suit, as this approach allows the crash structure to be integrated directly into the casting.
This makes the castings not only safer but also easier to manufacture in a single step, reducing costs and improving repairability. For example, replacing the entire rear frame of a Cybertruck is estimated to cost under $10,000 USD, with most of the expense coming from labor, according to estimates shared on X after high-speed rear collisions.
These insights come from Sandy Munro’s interview (posted below) with Lars Moravy, Tesla’s VP of Vehicle Engineering, highlighting how these advancements contribute to the improvements in Tesla’s latest vehicles, including the New Model Y.
However, with the new Model Y, Tesla has decided to go a different route and eliminated the front gigacast.
No Front Casting
Tesla’s factories aren’t equipped to produce both front and rear castings for the Model Y. Only Giga Texas and Giga Berlin used structural battery packs, but these were quickly phased out due to the underwhelming performance of the first-generation 4680 battery.
Tesla has gone back to building a common body across the globe, increasing part interchangeability and reducing supply chain complexity across the four factories that produce the Model Y. They’ve instead improved and reduced the number of unique parts up front to help simplify assembly and repair.
There is still potential for Tesla to switch back to using a front and rear casting - especially with their innovative unboxed assembly method. However, that will also require Tesla to begin using a structural battery pack again, which could potentially happen in the future with new battery technology.
Rear Casting Improvements
The rear casting has been completely redesigned, shedding 7 kg (15.4 lbs) and cutting machining time in half. Originally weighing around 67 kg (147 lbs), the new casting is now approximately 60 kg (132 lbs).
This 15% weight reduction improves both vehicle dynamics and range while also increasing the rear structure’s stiffness, reducing body flex during maneuvers.
Tesla leveraged its in-house fluid dynamics software to optimize the design, resulting in castings that resemble organic structures in some areas and flowing river patterns in others. Additionally, manufacturing efficiency has dramatically improved—the casting process, which originally took 180 seconds per part, has been reduced to just 75 seconds, a nearly 60% time reduction per unit.
Advancements in die-casting machines and cooling systems have allowed @Tesla to dramatically reduce cycle times and improve dimensional stability. pic.twitter.com/WB5ji67rvV
Tesla’s new casting method incorporates conformal cooling, which cools the die directly within the gigapress. Tesla has been refining the die-casting machines and collaborating with manufacturers to improve the gigapress process.
In 2023, Tesla patented a thermal control unit for the casting process. This system uses real-time temperature analysis and precise mixing of metal streams to optimize casting quality. SETI Park, which covers Tesla’s manufacturing patents on X, offers a great series for those interested in learning more.
The new system allows Tesla to control the flow of cooling liquid, precisely directing water to different parts of the die, cooling them at varying rates. This enables faster material flow and quicker cooling, improving both dimensional stability and the speed of removing the part from the press for the next stage.
With these new process improvements, Tesla now rolls out a new Model Y at Giga Berlin, Giga Texas, and Fremont every 43 seconds—an astounding achievement in auto manufacturing. Meanwhile, Giga Shanghai operates two Model Y lines, delivering a completed vehicle every 35 seconds.
![A Look at the Tesla Cybertruck’s Crumple Zones [VIDEO]](https://www.notateslaapp.com/img/containers/article_images/cybertruck/cybertruck-crash-test.webp/e43ef2433bd6e44ae8db63421604a4fb/cybertruck-crash-test.jpg)
![Andrej Karpathy considers returning to Tesla to work on Optimus [video]](https://www.notateslaapp.com/images/news/2022/karpathy-podcast_300w.jpg)
