How Tesla is Replacing the Age-Old CAN Bus

By Karan Singh
Tesla

Every Tesla vehicle is filled to the brim with modern and advanced features - and there is a massively complex network of devices powering that - from the FSD and infotainment computers, to the various networked sensors throughout the vehicle. 

That massive network of wiring is traditionally run on a system called CAN, or the Controller Area Network - which was developed by Bosch all the way back in the 1980s. Since then, it has been the industry standard for in-vehicle part-to-part communication for decades.

However, just like the horse and buggy, it may be time for CAN to be put out to pasture as it struggles in the data-driven modern environment. Massive amounts of sensor data, high-resolution infotainment screens, over-the-air (OTA) updates, and centralized Electronic Control Units (ECUs) mean that the old standard just can’t keep up anymore.

Tesla is now actively developing and deploying a next-generation vehicle network to replace CANBUS, and this new network will likely function in synergy with the move to the new 48-volt low-voltage architecture being pioneered by the Cybertruck.

CANBUS - The Old Workhorse

CANBUS was originally developed in 1983, released in 1986, and then standardized by the International Standards Organization (ISO) as ISO 11898 in 1993.

It’s a venerable standard that was revolutionary at the time, as it drastically reduced wiring complexity compared to the point-to-point methods being used in the late 80s and early 90s, and saw immediate mass adoption across the entire industry.

CAN is a message-based protocol, where nodes broadcast data with identifiers. The priority of packets determines their movement and access. However, CAN 2.0 and CAN FD are both extremely limited - CAN 2.0 is limited to a glacial 1Mbps, and ~8Mbps for the more “modern” CAN FD. 

CAN FD barely makes the mark for 1080p video streaming at 60fps - if it is pre-encoded. Unencoded raw video surpasses what CAN FD is capable of, and greatly limits its capabilities and usages in a modern data-first vehicle like a Tesla.

CAN is also complex - it is simpler than a point-to-point wiring system, but the multiple CAN buses and gateways result in a complex, heavy, and costly wiring harness that can be next to impossible to diagnose, repair, or replace.

Tesla’s Next-Gen Networking

Tesla’s next-gen networking is all about timing - and unlike CAN, where two messages coming in at the same time can collide (resulting in neither reaching the node), Tesla’s TDMA, or Time Division Multiple Access, assigns specific time slots. This means that access to each node or data point is guaranteed and avoids interference.

You can think of CAN being like everyone yelling in the same room - but TDMA being a tightly scheduled series of one-on-one meetings.

However, TDMA isn’t just a simple sorting system. According to Tesla's patent application, the network operates in repeating cycles. At the start of each cycle, a Network Allocation Map (MAP) is transmitted. Think of this MAP as the dynamic schedule for that cycle – it tells every node exactly which time slots are reserved for which communications. Each reservation specifies the transmitting node, the receiving node, the duration of the slot, and, crucially, the type of traffic it is for. 

This allows for sophisticated Quality of Service (QoS) management, separating data into different categories. The patent specifically calls out two main types:   

Low Latency (LL) Traffic: These are for critical, time-sensitive signals (think sensor readings for FSD, airbag triggers, control commands). They get assigned short time slots that repeat very frequently within the TDMA cycle (potentially every 500 microseconds, according to one example in the patent) to guarantee delivery within a strict maximum delay. The data packets themselves are kept small, maybe only tens of bytes, to fit these quick slots.

Bulk Traffic: This is for data where total volume is more important than millisecond-level delay (think infotainment data, camera video feeds, maybe larger data logs). These get assigned longer time slots, allowing for larger data packets (over 100 bytes in one example), ensuring high overall throughput even if they don't repeat as often as the LL slots.

This whole system relies on precise synchronization across all nodes. The patent mentions synchronization signals within the TDMA cycle and specialized modem hardware to keep everything perfectly timed.

The network can also be structured into logical domains (like front-left, cabin-right, etc.), each managed by a Domain Master node that handles the MAP and communication within that zone. So, TDMA isn’t just a sorting system; it's a highly managed network implementing traffic prioritization (LL vs. Bulk), dynamic slot allocation via the MAP, and potentially managed by centralized Domain Masters, all designed for efficiency and reliability.

48-Volt and LVCS

Many of these networking concepts appear designed to work hand-in-hand with Tesla’s recently-released LVCS - or Low Voltage Connector Standard. LVCS simplifies vehicle wiring networks by drastically reducing the number of connector types needed from over 200 down to just six. While the patent focuses on the data protocol, LVCS simplifies the physical layer, and the 48V architecture it's built on also enables using the vehicle's DC power lines as a potential network medium (PLC), helping to reduce complexity.

Tesla has been utilizing these new approaches in the Cybertruck, as evident in their new and unique interactive wiring diagram, which helps technicians debug wiring issues. We can expect even more features to take advantage of the new capabilities in the future.

48V also means thinner wires, which reduces costs, and LVCS simplifies the connectors on both the harness and nodes - which means less part complexity, further simplifying the manufacturing and supply chain, while also ensuring vehicles are more repairable.

Wrapping Up

This is another innovation that Tesla is introducing to its fleet - and while we initially looked at it and thought, “Wires? How boring,” we soon realized that it is, in fact, the skeleton that Tesla will use to build its future systems.

That means smoother, faster, and more robust FSD data transfer within the vehicle, resulting in snappier and more effective decision-making. A quicker and more functional infotainment system and better support for deep-reaching OTA updates due to the reduced internal complexity and lack of reliance on internal CAN buses, which couldn’t be updated.

This is a massive technological leap over the decades-old CAN bus system, and while it may be invisible to the average user, it is an excellent example of all the engineering that goes on in under the hood of every Tesla vehicle.

Tesla’s LFP Factory in North America Almost Complete — More LFP Vehicles Could Follow

By Karan Singh
Not a Tesla App

In a new video posted to X, Tesla is showing the progress of its first Lithium Iron Phosphate (LFP) cell manufacturing factory in North America. The facility, located in Sparks, Nevada, will be used to produce LFP battery cells for Megapacks and Powerwall.

However, the implications of this new factory extend beyond Tesla Energy. By on-shoring the production of these cost-effective batteries, Tesla is not only securing its energy supply chain but also opening the door to potentially reintroducing LFP-based vehicles in North America.

Megapack First

The immediate beneficiary of the new Nevada LFP facility is Tesla’s Energy division. LFP chemistry is ideal for stationary storage products like Megapack and Powerwall. It offers a very long life cycle, is extremely thermally stable and safe, and is significantly cheaper to produce than nickel-based batteries, partly because it contains no cobalt.

Until now, Tesla has relied on suppliers like CATL in China for these cells. A dedicated, domestic supply will enable Tesla to dramatically ramp up Megapack production to meet North America’s increasing demand for grid-scale energy. On the other hand, Megafactory Shanghai continues to utilize CATL’s LFP batteries and will support the rest of the world. 

Tesla first revealed that they were planning to onshore LFP production in North America at the Q1 2025 Earnings Call, which will help them avoid costs, innovate in new technology, and insulate themselves from geopolitical supply chain risks.

A Potential Return for LFP Vehicles?

Another exciting application for Tesla is what this new factory means for Tesla’s budget-oriented lineup. For years, Tesla has been constrained in its ability to offer LFP-based vehicles in North America. While LFP packs are used in other markets for specific standard-range RWD vehicles, tariffs on important Chinese cells made it difficult to import these cells for use in North America.

With a domestic supply of LFP cells produced in Nevada, this tariff-related barrier will be mostly eliminated, pending the sourcing of lithium from a North American site. This is likely to lead to the reintroduction of LFP-based vehicles to the North American market, possibly in late 2026 or 2027.

An American-made LFP pack could lead to a more affordable base Model 3 or Model Y, or potentially help Tesla cut costs on the next-generation Affordable Model even further. This helps to give customers a lower-cost entry point without sacrificing a lot of range, and with the added benefit of being able to regularly charge to 100%.

Mega Nevada

With Mega Nevada now progressing well, Tesla is in an excellent position to continue iterating on its vertical integration and scaling Megapack and Powerwall—two of Tesla’s fastest-growing businesses—further. There are tons of benefits for consumers in the future as Tesla continues down this path, with more affordable Powerwalls for the home, cheaper electricity prices thanks to grid-forming Megapacks, and cheaper LFP vehicles.

Tesla Grok App: First Look at Its Interface and Features

By Karan Singh
@greentheonly on X

The next major upgrade for Tesla’s in-car experience is pretty much already here - just hiding beneath the surface, awaiting the flick of a switch. According to new details uncovered by Tesla hacker Greentheonly, a fully functional version of the Grok conversational AI assistant is already present in recent firmware builds, just waiting for Tesla to activate it.

The feature, which is currently behind a server-side switch, could be enabled at any time by Tesla for vehicles running update 2025.20 and newer. The findings provide a better picture of what we already learned from Green’s breakdown on Grok last month.

Grok’s Requirements

@greentheonly on X

According to what Green determined from the latest software builds, the foundation for Grok was laid with update 2025.14, with more abilities and functionality added in 2025.20 to flesh it out. He also determined exactly which vehicles will be receiving Grok.

In terms of hardware, any vehicle with a Ryzen-based infotainment computer will receive Grok. This means that vehicles with the older Intel Atom processor will not be supported, at least initially. The underlying Autopilot hardware is not a factor, as Grok’s processing is not done in-vehicle.

Grok will also require premium connectivity or a Wi-Fi connection for the vehicle. At this point, we’re not sure whether Grok in your Tesla will also require you to sign up for SuperGrok, X Premium, or X Premium+, but Tesla is requiring you to sign into your Grok account. It’s just not clear whether the free version of Grok will work, or if you’ll need the premium version.

Grok User Experience

@greentheonly on X

Green also revealed the user interface for Grok for the first time. You’ll find many of the same features from the Grok app, but surprisingly, it looks like it’ll have a dark UI, even if you’re using light mode in your vehicle.

It appears that there will be a Grok app, likely for settings. However, Grok will largely operate in a modal, similar to voice commands, which are displayed near the bottom left corner of the screen.

There’s an on-screen microphone button, as well as drop-down menus for the voice and type of assistant you’d like to use. 

Similar to the Grok app currently on mobile devices, you’ll be able to select from a set of voices and then define their personality. The available voices for now are the standard Ara (Upbeat Female), Rex (Calm Male), and Gork (Lazy Male).

There’s also a settings button, which, when expanded, allows you to enable or disable NSFW mode (including swearing and adult topics), as well as a Kids Mode, which will tone Grok down to be suitable for when kids are in the car.

@greentheonly on X

How Grok Will Work (Button / Wake Word)

Users will be able to activate Grok by pressing a button, likely the same one that activates voice commands today. Grok will then remain enabled for the duration of your conversation, allowing you to go back and forth, asking and answering questions. To end your conversation, you’ll press the mic button again.

While it doesn’t appear to use a wake word yet, Green says that some code refers to a wake word, so it’s possible that this could be an option Tesla plans to activate in the future.

Replacing Voice Commands

The most significant implication of Grok’s future integration is in its potential to fully replace the existing and relatively rigid voice command system. Green notes that internally, this feature is part of the car assist module, and that eventually, the plan is for Grok to take over car control functions.

Unlike the current system, which requires specific phrases, a true conversational AI like Grok can understand natural language. This will enable more intuitive requests, completely changing how drivers interact with their car.

Language Support

@Greentheonly/X

Grok will also launch with multi-language support, similar to its current abilities in the Grok app. Green says that it already appears to have support for English and Chinese and one or two other languages.

Release Date

Grok appears ready to go from a vehicle standpoint, but Green wasn’t able to actually test it out. While development appears to be nearly complete in the vehicle, Tesla and xAI may still be working on some server-side changes to better integrate with the vehicle. If they plan for Grok to replace voice commands on day one, then it’ll need to be trained and be able to execute a variety of vehicle commands.

It’s possible Tesla is actively testing Grok or adding server-side changes to replace voice commands. However, it looks like vehicle development is nearly complete and Grok could launch as soon as the next major Tesla update, which is expected to be update 2025.24.

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