Samsung SDI, who already produces some of Tesla’s 4680 battery cells, has recently begun testing new solid-state batteries.
Solid-state batteries are expected to be smaller, lighter, cooler, and safer than current cell formats that are used in electric vehicles. There’s a lot of potential and possibilities in solid-state batteries.
Let’s dig into exactly what these new batteries are, and why everyone seems to fuss all over them on the big news channels every time a company makes an announcement.
Regular Batteries
The biggest thing to understand about solid state battery is how they’re different from regular batteries is terms of materials and design. We’ll dig into regular batteries first, and then get to solid state batteries.
Today, Tesla’s EVs – and EVs in general, use one of two types of batteries – LFP or NMC. LFP batteries are composed of Lithium Iron Phosphate (LiFP on the periodic table), while NMC is composed of Nickle Manganese Cobalt (NiMnCo). Tesla uses LFP batteries in its standard range vehicles, while their longer-range or performance siblings use NMC battery composition.
The biggest difference here is price and performance – LFP has a more stable chemistry and less degradation but also has a lower energy density. Meanwhile NMC performs better, outputs more energy, has a higher energy density, but isn’t as chemically stable and will degrade faster.
These chemical differences also aid with temperatures – NMC batteries perform better in more extreme weather conditions such as extreme cold or extreme heat – much better than their LFP siblings.
Both of these types of batteries also contain a liquid electrolyte – a wet medium that is electrically conductive and enables the movement of the ions in the battery pack, but won’t conduct electricity. So, with all that aside, let’s take a look at what solid state batteries bring to the table.
Solid State Batteries
Solid State Batteries don’t contain that liquid electrolyte. That’s already a huge change – because a large portion of the weight and density increases in regular battery packs actually originate from that heavy liquid. The replacement of that liquid is a stable, solid electrolyte, generally in the form of glass or ceramics.
Essentially, that frees up space and makes it easier to cool the batteries – so much so that solid state batteries today are used in smartwatches and other wearable devices – even pacemakers. In fact, that space saving is so large, that a solid-state equivalent of an LFP or NMC battery would use up 1/10th of the space, with a similar reduction in weight.
Additionally, solid state batteries don’t need all the additional equipment for monitoring, controlling, and cooling the liquid electrolyte – the pack is a solid block that can be cooled similar to a PC part – like a CPU.
The removal of the liquid electrolyte can also improve vehicle safety. We’re sure you’ve been told never to puncture a battery pack – that’s because when the electrolyte is removed, LFP and NMC batteries can experience thermal runaway – they have no way to cool themselves, and this heat reaction spreads throughout the battery, leading to a fire. In addition, the electrolyte tends to be flammable and toxic – making battery fires a truly dangerous, but still rare, phenomenon.
The electrolyte liquid – even though it does the important job of moving the ions around – actually can and will do permanent damage to the components of the battery, causing corrosion or build up over exceptionally long times. That’s exactly how you get battery degradation!
A solid electrolyte solves all these problems. Mostly. Even the solid electrolyte can degrade over time but will last an exceptionally long time. That’s why many companies advertise 20-year lifespans, and with considerable energy density.
Samsung’s recent solid-state breakthrough has them mentioning a 20-year lifespan with 500Wh/kg. Tesla’s newest 4680 cell is 244 to 296Wh/kg right now. Samsung has also mentioned a massive charging speed improvement – 9 minutes. That’s probably a 20% to 80% number, rather than a 0% to 100% number – as charge speeds at the far end of the curve tend to slow down considerably to protect the battery, while exceptionally low states of charge are uncommon.
Where is the Solid State?
We did say we already use solid state batteries elsewhere, like in wearable devices. But why not cars? They’re expensive. In fact, very, very expensive to manufacture at the size and scale needed to power EVs. Tesla and its battery suppliers, including Samsung, CATL, and LG, have been prototyping and working on their own solid state battery projects over the years.
Once they figure out how to scale these up, we could see drastic improvements in vehicle range and longevity, alongside improved charging times. But I wouldn’t expect them to show up right around the corner – it may take several years for engineers and scientists to work everything out, and another few to figure out to mass produce it.
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Tesla’s Dan W Priestley attended the Advanced Clean Transportation (ACT) Expo in Anaheim, California, and provided an update on Tesla’s Semi truck program. The presentation covered several key developments on the status of Tesla’s Nevada Semi Factory, refinements to the Semi, and Tesla’s plans for charging and ramping production through 2026.
Let’s dig in and take a look at everything that was captured by the Out of Spec team at ACT Expo. The original video is embedded below if you’d like to watch it.
Semi Factory & Production Ramp
Priestley reaffirmed the timelines mentioned during Tesla’s Q4 2024 Earnings Call that Tesla will scale Semi production in 2026. To achieve this, Tesla has been actively building and expanding the Gigafactory Nevada site, specifically to support the production of the Tesla Semi. The dedicated Semi facility will have a targeted annual capacity of 50,000 Semi trucks.
Following the beginning of production, Tesla will utilize the initial trucks to integrate into its own logistics operations. This will serve as both a final real-world testing ground as well as an opportunity for Tesla to gather data internally. Tesla plans to begin subsequent customer deliveries throughout 2026 as the ramp-up continues.
Reuters also reported that Tesla is hiring over 1,000 new employees at the Semi Factory to begin the rapid ramping of the program.
Semi has already amassed 7.9 million miles with Tesla’s current testing and operational fleets, providing some real-world data and testing. Feedback for the truck has been exceptionally successful, with many drivers praising the Semi’s performance and comfort.
New Tesla Semi Features
Of course, it wouldn’t be a Tesla keynote without showing off some new things. The Semi will be available in 500-mile and 300-mile range configurations, now featuring updated mirror designs and a drop-down glass section to improve visibility and allow easier interaction with external elements—such as control panels at ports, for example.
New Electric Power Take-Off (e-PTO)
The Tesla Semi will also feature a new capability called Electric Power Take-Off, or e-PTO system. Similar to the PTO systems found on other vehicles, this will allow the Semi’s high-voltage battery to power auxiliary equipment at variable voltages. That includes being able to power things like climate-controlled reefer trailers, potentially replacing the noisy and polluting diesel generators traditionally used for this purpose.
Charging and Batteries
Out of Spec BITS/YouTube
Tesla is also working on an updated battery pack design for the final production design of the Semi. This new pack is designed to be more cost-effective to manufacture. The battery pack itself is slightly smaller than before, but the truck maintains the same level of range through efficiencies. Dan also confirmed during his keynote that the battery cells for the Semi will be sourced domestically inside the United States, helping to alleviate potential burdens due to tariffs.
On the charging front, Tesla is using MCS - the Megawatt Charging System - capable of 1.2MW - and designed specifically for Semi. The system uses the same V4 charging hardware found at Supercharger sites but focuses on that larger power output. Alongside a smaller physical footprint, Tesla will be able to configure these V4 cabinets for either dedicated Semi charging or for shared power scenarios with regular Superchargers. Tesla is also working on an integrated overnight charging product, but Tesla isn’t ready to talk about it yet.
46 Semi Charger Sites Coming
The 46 new MCS sites coming soon.
Out of Spec BITS/YouTube
Finally, Tesla has made substantial investments in a public charging network for the Semi. There are currently 46 sites in progress throughout the United States, and plans for significant expansion throughout 2026 and 2027. These sites are strategically located alongside major truck routes and within industrial areas to support long-haul and regional operations. Tesla is aiming to offer the lowest possible energy costs to operators to help incentivize adoption.
This was one of the best updates to the Tesla Semi we’ve received since its initial unveiling. It seems that the Semi will receive a big portion of Tesla’s attention in 2026, while Robotaxi and FSD Unsupervised take the stage this year.
The Tesla Semi has the potential to transform transportation even more dramatically than EVs already have, serving as a testament to Tesla’s mission to electrify the world.
Sentry Mode is an invaluable tool for owners - capable of keeping the vehicle safe and secure even when you’re not around. This is especially true in recent times, with the misguided and unfortunate incidents surrounding Tesla ownership, including damage to Tesla vehicles, showrooms, and Superchargers.
B-pillar Camera Recording and Dashcam Viewer
With the 2025 Spring Update on 2025.14, Tesla is expanding Sentry Mode’s functionality for certain vehicles with some much-needed changes. Sentry Mode and Dashcam can now record footage from the vehicle’s B-pillar cameras. These cameras are located on the side pillars of the vehicle, between the front and rear doors.
This adds two crucially needed viewpoints, making Tesla’s Sentry Mode a truly 360-degree security system. These cameras also provide the best angles for capturing license plates when parked, so they will be greatly appreciated by owners in the event of an incident.
These vehicles are also receiving an improved Dashcam Viewer, which now displays the six camera feeds along the bottom and a new grid view. It also allows users to jump back or forward in the video in 15-second increments.
However, to the disappointment of many owners, not all vehicles are receiving these updates due to the additional processing power needed.
Limited to Hardware 4 Vehicles, Ryzen Isn’t Enough
We have confirmed that Tesla is only adding the additional camera recording and improved Dashcam Viewer on hardware 4 (HW4 / AI4) vehicles. The newer hardware presumably has the additional processing power and bandwidth needed to handle recording and saving the two additional video streams during Sentry Mode and Dashcam.
For the time being, owners of HW3 vehicles are not receiving this feature. This includes all vehicles with HW3, even those with AMD Ryzen infotainment systems. If you’re not sure whether your vehicle has HW3 or HW4, you can refer to our FSD hardware guide.
While there’s no doubt that recording two additional camera streams would be more computationally intensive, we hope that Tesla adds the improved Dashcam Viewer to HW3 vehicles in a future update.
Cybertruck Also Missing Improved Sentry Mode
Surprisingly, and most confusing for many - is the fact that the Cybertruck is also not receiving the improved Dashcam Viewer and B-pillar camera recording with this update. This struck us as odd, especially since the Cybertruck is currently the only vehicle with the improved, more efficient version of Sentry Mode.
Every Cybertruck is equipped with HW4 and AMD Ryzen infotainment units, so this clearly isn’t a hardware restriction. It’s possible the more efficient Sentry Mode is playing a role here due to the infrastructure changes. However, we expect Tesla to address this in a future update and eventually release these features for the Cybertruck as well.
Given the Cybertruck’s high visibility and its status as a frequent target for both positive and negative attention, many owners hoped that the Cybertruck would be one of the vehicles to receive this feature.
Adaptive Headlights
Tesla finally started rolling out its adaptive headlights in North America. While the new Model Y already came with the feature when it was released last month, other vehicles with matrix headlights are now receiving the feature in the Spring Update.
All vehicles with matrix headlights are receiving this feature, which includes the new and old Model 3, first-gen Model Y, and the new Model S and Model X.
If you’re not sure if your vehicle includes matrix headlights, check out our guide. What’s interesting here is that older vehicles that were retrofitted with matrix headlights due to an accident or user replacement are also receiving the adaptive headlights feature.
Legacy Model S & Model X
As with most updates, the older legacy Model S and Model X are not receiving all the features included in this update. Unfortunately, some of the features, which include the Blind Spot Camera on the instrument cluster, Save Trunk Height Based on Location and Keep Accessory Power On are limited to the new Model S and X.
Legacy S and X models will receive the Alternative Trip Plans feature, Avoid Highways (Requires Intel MCU) and the Keyboard Languages feature.
These vehicles are also receiving all the features in the Minor Updates section except for the visualization showing how far the door is opened, which is exclusive to the Cybertruck. These additions include improved music search results, contact photos in the phone app, automatic connecting to hotspots, the ability to show third-party chargers, view Supercharger amenities, and various improvements to music services.
While many users will be disappointed not to receive the B-pillar camera recording and Dashcam Viewer improvements, it’s important to remember that Tesla typically does a great job at bringing features to older vehicles, at least with the Model 3 and Model Y. If a feature isn’t added, it’s usually due to a hardware limitation.
![Tesla Semi Keynote: New Features, 46 Charging Sites, Upgraded Battery & More [VIDEO]](https://www.notateslaapp.com/img/containers/article_images/semi/semi-new-features.jpg/c7df4e0d32f8cb0beee080ad201e943b/semi-new-features.jpg)
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