Tesla Designer, Franz von Holzhausen Discusses Paint Colors, the Roadster and Optimus

By Karan Singh
Not a Tesla App

Last week, the Ride the Lightning podcast interviewed Tesla’s VP of Vehicle Engineering, Lars Moravvy. We learned quite a bit from that episode, including the fact that Tesla is working on refreshing the Model S and X.

In this week’s episode, they interviewed Tesla’s Chief Vehicle Designer, Franz von Holzhausen, and there’s another treasure trove of information to enjoy here. This is also the 500th episode of Ride the Lightning, so if you haven’t heard of them, be sure to check them out (video below).

New Paint Colors

Tesla has replaced many of its original colors throughout the years, but it hasn’t really introduced new ones. Franz mentioned that the public weeds out the color choices - so when a color just isn’t ordered, Tesla drops it from its lineup. This includes the browns and the greens.

Meanwhile, black, white, and greys are the vast majority of what people order. The blue and the red are also equally popular. However, adding more colors increases complexity. Certain paints require multiple coats or different spray nozzles - it all adds up to additional complexity.

Colors take a while to develop, too - it takes time to establish the process, develop the color, and make sure the color will last and stay stunning. Each paint also needs to pass durability testing - and different pigments can withstand different things. This is actually why Tesla is going away from paint in the Robotaxi and they’ll instead infuse pigment into the plastic panels themselves.

Glacier Blue

Glacier Blue is the 3rd blue that Tesla has produced - and it’s the lightest color of all the choices. Tesla had been refining this color for some time, experimenting with pigmenting to add depth and character to the silver tones. The result was Glacier Blue, which ultimately found its way to the refreshed Model Y.

Franz avoided answering whether Glacier Blue is coming to North America, but Tesla’s engineering team previously hinted that new colors are coming to North America. It’s likely that Glacier Blue, or some variant of it, will be one of the new colors. Franz also declined to answer whether Midnight Cherry Red - the beautiful red variant in Europe - would be discontinued. He said it was a really beautiful color and that Tesla had spent a lot of time on that color - and that he had to “stay tuned.”

Roadster Sneak Peak

Tesla’s 2nd Gen Roadster has been a bit of a mystery. It was supposed to be a technology showcase - an EV to bring a smackdown to every other vehicle. It also served as a tech testbed - and the tech on the 2017 Roadster prototype eventually made its way down to other vehicles - like the Model S Plaid.

The Roadster should be exciting and capture everyone’s imagination. It should be a car that captures kids’ imaginations, one they have posters of and dream of owning one day. We last heard about the Roadster almost exactly a year ago, with Musk stating that Tesla radically increased the design goals for the vehicle. At the time, Musk said deliveries would be in 2025, but that seems like a pipedream right now, and maybe rightly so. Although the Roadster will undoubtedly be a marvel, it’ll be a very low-volume vehicle. If Tesla wants to continue to reach the masses, it will need to start production on its next-gen, lower-priced vehicle and roll out Robotaxi.

The Roadster serves as Tesla’s racing program, developing and testing what will eventually be integrated into other vehicles. How about cold-rocket boosters on a Cybertruck?

Challenges with Optimus

Optimus may not be a car, but Tesla’s chief designer, Franz von Holzhausen, and his team are deeply involved in shaping its design. Tesla’s designers are pushing creative boundaries to rethink what a humanoid robot can be.

The goal is to replicate the human form—a challenge that’s as much artistic as it is technical. The complexity of the human body makes this a difficult task, requiring precision in both mechanics and aesthetics.

To achieve this, Tesla has developed custom-designed actuators and joints, refining Optimus to better fit the humanoid form. Unlike traditional design and engineering teams that often work in silos, Tesla’s designers and engineers collaborate closely, allowing them to tackle and overcome challenges together.

The Affordable Model

Tesla’s mission with its products is simple: each one should feel like a premium purchase, offering more value than what you paid for it. Whether it’s an affordable model or a high-end one, Tesla is committed to creating products that are built to last, beautifully designed, and deliver exceptional performance.

This means exploring innovative materials that make their more affordable products still feel premium. Interestingly, Franz mentions the word “products” multiple times here - something he didn’t really do in other parts of the interview.

This was a fantastic interview with Franz that gave us a closer look at how Tesla works and what they have in the pipeline. Be sure to check it out below.

Tesla Semi Keynote: New Features, 46 Charging Sites, Upgraded Battery & More [VIDEO]

By Karan Singh
Out of Spec BITS/YouTube

Tesla’s Dan W Priestley attended the Advanced Clean Transportation (ACT) Expo in Anaheim, California, and provided an update on Tesla’s Semi truck program. The presentation covered several key developments on the status of Tesla’s Nevada Semi Factory, refinements to the Semi, and Tesla’s plans for charging and ramping production through 2026.

Let’s dig in and take a look at everything that was captured by the Out of Spec team at ACT Expo. The original video is embedded below if you’d like to watch it.

Semi Factory & Production Ramp

Priestley reaffirmed the timelines mentioned during Tesla’s Q4 2024 Earnings Call that Tesla will scale Semi production in 2026. To achieve this, Tesla has been actively building and expanding the Gigafactory Nevada site, specifically to support the production of the Tesla Semi. The dedicated Semi facility will have a targeted annual capacity of 50,000 Semi trucks.

Following the beginning of production, Tesla will utilize the initial trucks to integrate into its own logistics operations. This will serve as both a final real-world testing ground as well as an opportunity for Tesla to gather data internally. Tesla plans to begin subsequent customer deliveries throughout 2026 as the ramp-up continues.

Reuters also reported that Tesla is hiring over 1,000 new employees at the Semi Factory to begin the rapid ramping of the program.

Semi has already amassed 7.9 million miles with Tesla’s current testing and operational fleets, providing some real-world data and testing. Feedback for the truck has been exceptionally successful, with many drivers praising the Semi’s performance and comfort.

New Tesla Semi Features

Of course, it wouldn’t be a Tesla keynote without showing off some new things. The Semi will be available in 500-mile and 300-mile range configurations, now featuring updated mirror designs and a drop-down glass section to improve visibility and allow easier interaction with external elements—such as control panels at ports, for example.

New Electric Power Take-Off (e-PTO)

The Tesla Semi will also feature a new capability called Electric Power Take-Off, or e-PTO system. Similar to the PTO systems found on other vehicles, this will allow the Semi’s high-voltage battery to power auxiliary equipment at variable voltages. That includes being able to power things like climate-controlled reefer trailers, potentially replacing the noisy and polluting diesel generators traditionally used for this purpose.

Charging and Batteries

Out of Spec BITS/YouTube

Tesla is also working on an updated battery pack design for the final production design of the Semi. This new pack is designed to be more cost-effective to manufacture. The battery pack itself is slightly smaller than before, but the truck maintains the same level of range through efficiencies. Dan also confirmed during his keynote that the battery cells for the Semi will be sourced domestically inside the United States, helping to alleviate potential burdens due to tariffs.

On the charging front, Tesla is using MCS - the Megawatt Charging System - capable of 1.2MW - and designed specifically for Semi. The system uses the same V4 charging hardware found at Supercharger sites but focuses on that larger power output. Alongside a smaller physical footprint, Tesla will be able to configure these V4 cabinets for either dedicated Semi charging or for shared power scenarios with regular Superchargers. Tesla is also working on an integrated overnight charging product, but Tesla isn’t ready to talk about it yet.

46 Semi Charger Sites Coming

The 46 new MCS sites coming soon.
The 46 new MCS sites coming soon.
Out of Spec BITS/YouTube

Finally, Tesla has made substantial investments in a public charging network for the Semi. There are currently 46 sites in progress throughout the United States, and plans for significant expansion throughout 2026 and 2027. These sites are strategically located alongside major truck routes and within industrial areas to support long-haul and regional operations. Tesla is aiming to offer the lowest possible energy costs to operators to help incentivize adoption.

This was one of the best updates to the Tesla Semi we’ve received since its initial unveiling. It seems that the Semi will receive a big portion of Tesla’s attention in 2026, while Robotaxi and FSD Unsupervised take the stage this year.

The Tesla Semi has the potential to transform transportation even more dramatically than EVs already have, serving as a testament to Tesla’s mission to electrify the world.

Tesla’s B-Pillar Sentry Mode Recording Requires HW4, Not Just Ryzen — Breakdown of Spring Update Requirements

By Karan Singh
Not a Tesla App

Sentry Mode is an invaluable tool for owners - capable of keeping the vehicle safe and secure even when you’re not around. This is especially true in recent times, with the misguided and unfortunate incidents surrounding Tesla ownership, including damage to Tesla vehicles, showrooms, and Superchargers.

B-pillar Camera Recording and Dashcam Viewer

With the 2025 Spring Update on 2025.14, Tesla is expanding Sentry Mode’s functionality for certain vehicles with some much-needed changes. Sentry Mode and Dashcam can now record footage from the vehicle’s B-pillar cameras. These cameras are located on the side pillars of the vehicle, between the front and rear doors.

This adds two crucially needed viewpoints, making Tesla’s Sentry Mode a truly 360-degree security system. These cameras also provide the best angles for capturing license plates when parked, so they will be greatly appreciated by owners in the event of an incident.

These vehicles are also receiving an improved Dashcam Viewer, which now displays the six camera feeds along the bottom and a new grid view. It also allows users to jump back or forward in the video in 15-second increments.

However, to the disappointment of many owners, not all vehicles are receiving these updates due to the additional processing power needed.

Limited to Hardware 4 Vehicles, Ryzen Isn’t Enough

We have confirmed that Tesla is only adding the additional camera recording and improved Dashcam Viewer on hardware 4 (HW4 / AI4) vehicles. The newer hardware presumably has the additional processing power and bandwidth needed to handle recording and saving the two additional video streams during Sentry Mode and Dashcam.

For the time being, owners of HW3 vehicles are not receiving this feature. This includes all vehicles with HW3, even those with AMD Ryzen infotainment systems. If you’re not sure whether your vehicle has HW3 or HW4, you can refer to our FSD hardware guide.

While there’s no doubt that recording two additional camera streams would be more computationally intensive, we hope that Tesla adds the improved Dashcam Viewer to HW3 vehicles in a future update.

Cybertruck Also Missing Improved Sentry Mode

Surprisingly, and most confusing for many - is the fact that the Cybertruck is also not receiving the improved Dashcam Viewer and B-pillar camera recording with this update. This struck us as odd, especially since the Cybertruck is currently the only vehicle with the improved, more efficient version of Sentry Mode.

Every Cybertruck is equipped with HW4 and AMD Ryzen infotainment units, so this clearly isn’t a hardware restriction. It’s possible the more efficient Sentry Mode is playing a role here due to the infrastructure changes. However, we expect Tesla to address this in a future update and eventually release these features for the Cybertruck as well.

Given the Cybertruck’s high visibility and its status as a frequent target for both positive and negative attention, many owners hoped that the Cybertruck would be one of the vehicles to receive this feature.

Adaptive Headlights

Tesla finally started rolling out its adaptive headlights in North America. While the new Model Y already came with the feature when it was released last month, other vehicles with matrix headlights are now receiving the feature in the Spring Update.

All vehicles with matrix headlights are receiving this feature, which includes the new and old Model 3, first-gen Model Y, and the new Model S and Model X.

If you’re not sure if your vehicle includes matrix headlights, check out our guide. What’s interesting here is that older vehicles that were retrofitted with matrix headlights due to an accident or user replacement are also receiving the adaptive headlights feature.

Legacy Model S & Model X

As with most updates, the older legacy Model S and Model X are not receiving all the features included in this update. Unfortunately, some of the features, which include the Blind Spot Camera on the instrument cluster, Save Trunk Height Based on Location and Keep Accessory Power On are limited to the new Model S and X.

Legacy S and X models will receive the Alternative Trip Plans feature, Avoid Highways (Requires Intel MCU) and the Keyboard Languages feature.

These vehicles are also receiving all the features in the Minor Updates section except for the visualization showing how far the door is opened, which is exclusive to the Cybertruck. These additions include improved music search results, contact photos in the phone app, automatic connecting to hotspots, the ability to show third-party chargers, view Supercharger amenities, and various improvements to music services.

While many users will be disappointed not to receive the B-pillar camera recording and Dashcam Viewer improvements, it’s important to remember that Tesla typically does a great job at bringing features to older vehicles, at least with the Model 3 and Model Y. If a feature isn’t added, it’s usually due to a hardware limitation.

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