Tesla Designer, Franz von Holzhausen Discusses Paint Colors, the Roadster and Optimus

By Karan Singh
Not a Tesla App

Last week, the Ride the Lightning podcast interviewed Tesla’s VP of Vehicle Engineering, Lars Moravvy. We learned quite a bit from that episode, including the fact that Tesla is working on refreshing the Model S and X.

In this week’s episode, they interviewed Tesla’s Chief Vehicle Designer, Franz von Holzhausen, and there’s another treasure trove of information to enjoy here. This is also the 500th episode of Ride the Lightning, so if you haven’t heard of them, be sure to check them out (video below).

New Paint Colors

Tesla has replaced many of its original colors throughout the years, but it hasn’t really introduced new ones. Franz mentioned that the public weeds out the color choices - so when a color just isn’t ordered, Tesla drops it from its lineup. This includes the browns and the greens.

Meanwhile, black, white, and greys are the vast majority of what people order. The blue and the red are also equally popular. However, adding more colors increases complexity. Certain paints require multiple coats or different spray nozzles - it all adds up to additional complexity.

Colors take a while to develop, too - it takes time to establish the process, develop the color, and make sure the color will last and stay stunning. Each paint also needs to pass durability testing - and different pigments can withstand different things. This is actually why Tesla is going away from paint in the Robotaxi and they’ll instead infuse pigment into the plastic panels themselves.

Glacier Blue

Glacier Blue is the 3rd blue that Tesla has produced - and it’s the lightest color of all the choices. Tesla had been refining this color for some time, experimenting with pigmenting to add depth and character to the silver tones. The result was Glacier Blue, which ultimately found its way to the refreshed Model Y.

Franz avoided answering whether Glacier Blue is coming to North America, but Tesla’s engineering team previously hinted that new colors are coming to North America. It’s likely that Glacier Blue, or some variant of it, will be one of the new colors. Franz also declined to answer whether Midnight Cherry Red - the beautiful red variant in Europe - would be discontinued. He said it was a really beautiful color and that Tesla had spent a lot of time on that color - and that he had to “stay tuned.”

Roadster Sneak Peak

Tesla’s 2nd Gen Roadster has been a bit of a mystery. It was supposed to be a technology showcase - an EV to bring a smackdown to every other vehicle. It also served as a tech testbed - and the tech on the 2017 Roadster prototype eventually made its way down to other vehicles - like the Model S Plaid.

The Roadster should be exciting and capture everyone’s imagination. It should be a car that captures kids’ imaginations, one they have posters of and dream of owning one day. We last heard about the Roadster almost exactly a year ago, with Musk stating that Tesla radically increased the design goals for the vehicle. At the time, Musk said deliveries would be in 2025, but that seems like a pipedream right now, and maybe rightly so. Although the Roadster will undoubtedly be a marvel, it’ll be a very low-volume vehicle. If Tesla wants to continue to reach the masses, it will need to start production on its next-gen, lower-priced vehicle and roll out Robotaxi.

The Roadster serves as Tesla’s racing program, developing and testing what will eventually be integrated into other vehicles. How about cold-rocket boosters on a Cybertruck?

Challenges with Optimus

Optimus may not be a car, but Tesla’s chief designer, Franz von Holzhausen, and his team are deeply involved in shaping its design. Tesla’s designers are pushing creative boundaries to rethink what a humanoid robot can be.

The goal is to replicate the human form—a challenge that’s as much artistic as it is technical. The complexity of the human body makes this a difficult task, requiring precision in both mechanics and aesthetics.

To achieve this, Tesla has developed custom-designed actuators and joints, refining Optimus to better fit the humanoid form. Unlike traditional design and engineering teams that often work in silos, Tesla’s designers and engineers collaborate closely, allowing them to tackle and overcome challenges together.

The Affordable Model

Tesla’s mission with its products is simple: each one should feel like a premium purchase, offering more value than what you paid for it. Whether it’s an affordable model or a high-end one, Tesla is committed to creating products that are built to last, beautifully designed, and deliver exceptional performance.

This means exploring innovative materials that make their more affordable products still feel premium. Interestingly, Franz mentions the word “products” multiple times here - something he didn’t really do in other parts of the interview.

This was a fantastic interview with Franz that gave us a closer look at how Tesla works and what they have in the pipeline. Be sure to check it out below.

Tesla Robotaxi Improvements: Reduce Wait Time By Predicting Demand and Scale Operators

By Karan Singh
Not a Tesla App

Just over a week into the Robotaxi launch, Tesla began laying the groundwork for a more scalable remote supervision model, which will be key to achieving success with the Robotaxi Network.

About a week ago, Elon Musk posted on X that Tesla will likely reach the crucial safety threshold to enable this shift within a month or two. While that means at least another month of in-vehicle Safety Monitors, it does provide us with a timeline of what to expect.

This timeline came in response to a question about Tesla’s plans for the ratio of autonomous vehicles to remote supervisors. The more vehicles that a single human can supervise, the better, especially if that number can be reduced to something drastic, like a 100:1 ratio. A single human operator would be able to manage an entire city of Robotaxis, which will be critical to make the Robotaxi Network turn a profit.

While Tesla works towards that ambitious future, it is also taking immediate steps to improve the current user experience during the Austin pilot program, where 15-minute wait times have become the norm.

Solving for Wait Times

According to Eric E, one of Tesla’s principal engineers on Robotaxi, the current 15-minute wait times are a classic logistics challenge. The supply of vehicles is lower than the current demand for rides. To solve this, there’s a two-pronged solution for Tesla.

First, Tesla is directly increasing supply by hiring more Safety Monitors/Vehicle Operators in Austin, even hosting an on-site hiring event.

Second, Tesla is working to make FSD and the Robotaxi fleet management software faster and smarter. This means they are utilizing the data from the pilot to better orchestrate the fleet by predicting demand and pre-positioning vehicles in prime locations to reduce wait times. After dropping someone off, the vehicle can start traveling to areas of higher demand, even if someone hasn’t booked a ride yet.

Next Up: Remote Supervision

These immediate fixes are all in service of that much larger goal. Scaling the Robotaxi Network isn’t just about having more cars; it’s about increasing the number of vehicles a single human can safely supervise remotely, which is a requirement for Robotaxi to turn a profit.

Elon’s comments give us this timeline. A more flexible and favorable ratio of 3:1 (although still far from the ideal 100:1) is likely to be achieved within a few months.

Tesla is committed to safety, as evidenced by the safety monitors in the vehicle. A single incident could not only tarnish the public’s view of the Robotaxi Network but could also halt Tesla’s operations altogether.

The data gathered from more Robotaxis on the road is crucial to the whole project. Tesla is gathering more data and issuing newer FSD builds specific to the Robotaxi.

As FSD requires less remote oversight per mile driven autonomously, Tesla can safely increase the number of vehicles per remote supervisor, moving the service closer to its ultimate goal.

Tesla has laid out an aggressive roadmap for the Robotaxi Network and its next few phases. We’ll have to wait and see just how this goes over the next few months, and whether they feel comfortable enough to increase the geo-fence and remove safety monitors.

Tesla to Integrate xAI's Grok Into Optimus, Helping Bring the Robot to Life

By Karan Singh
Not a Tesla App

Following the recent news of Grok being almost ready for Tesla vehicles, Elon Musk confirmed on X that the next major step is with Optimus, Tesla’s humanoid Robot. xAI’s advanced Grok models will eventually serve as the voice and brain for Optimus. This will be a convergence of Musk’s two biggest AI ventures — Tesla and xAI.

This will combine a physically humanoid robot - the brawn - with the new brains, Grok. This integration is more than just giving Optimus a voice - it suggests that Tesla is thinking ahead and possibly intends to use Grok to understand the environment around Optimus, while FSD will handle the robot’s movements.

A Symbiotic Relationship

The combination of Optimus and Grok creates a relationship where each component plays to its strengths.

For years, Tesla’s robotics team has been focused on the immense challenge of physical autonomy. Optimus learns complex tasks by observing humans, basically training itself through video by watching humans. This helps Optimus develop the physical dexterity needed to work in the real world. This is the brawn - the ability to navigate, manipulate objects, and perform useful work.

Grok provides the conversational brain. It adds a layer of natural language understanding, reasoning, and interaction. Instead of needing a computer, a specialized app, or pre-programming commands to give Optimus instructions, a user will be able to simply talk to it in a natural way. This makes Optimus infinitely more approachable and useful, especially for tasks in a dynamic environment, such as work or at home.

xAI and Tesla

Viewed from a different perspective, this move isn’t just about upgrading one product. It is the clearest evidence that xAI and Tesla are collaborating together to build a single, unified AI platform. Musk’s biographer, Walter Isaacson, believes Tesla and xAI will merge. Seeing Tesla and xAI both play critical roles in creating Optimus makes us believe that it may very well be the case.

Transformation to a Humanoid Robot

The confirmation of Grok in Optimus is one of the most significant milestones for the project to date. While Optimus’s ability to walk and work (and dance) is already an incredible engineering feat, it has all been physical abilities so far. Adding the ability to interact with Optimus in a human-like way will transform Grok from a machine to a true, general-purpose humanoid robot.

The ability to understand nuanced requests, ask clarifying questions, and respond intelligently is what will ultimately make Optimus a daily fixture in our lives.

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